FAQ
Peristaltic pumps are esteemed for their reliability and versatility, but like any other pump, they may encounter issues that affect their operation. In this guide, we will explore common problems that may arise with peristaltic pumps and provide practical troubleshooting tip to diagnose and resolve these issues effectively.
Problem |
Cause |
Solution |
Pump does not start |
Insufficient Motor Power / Performance |
Check Motor Rating, Power, that motor is running operationally sound independently of the pump, Winding resistance. Repair/Replace if necessary |
Insufficient output from Frequency Converter |
Check Frequency converter matches motor |
|
Pump Blockage |
Check Voltage and current draw. Pump Start occurs at 10Hz |
|
Pump Blockage |
Check if pump suction or discharge is blocked |
|
Reduced Flow or Pressure |
Valves on discharge and/ or suction may be closed fully or partially |
Open Valves fully |
Pump Hose Compression too little |
Check number of shims fitted on rollers is correct for pump model |
|
Hose Rupture / Leakage |
Replace Hose |
|
Partial Blockage |
Clear Suction and Delivery lines |
|
Insufficient Inlet Pressure |
Increase level of fluid in the suction tank, replace pump or reduce pump speed |
|
Inlet Pipework too Small |
Increase Suction Pipe Diameter |
|
Suction Line too Long |
Ensure Suction line is as short as Possible |
|
Viscosity of Fluid |
Check it is in line with the original specification. Viscosity may change with temperature. |
|
Suction of Air |
Ensure Connections are airtight |
|
Pulsating Suction Line |
Ensure all connections are tight. Use pulsation dampeners to reduce pulsations by up to 98%. Check Application |
|
High Pump Temperature |
Hose not lubricated |
Lubricate Pump Hose |
Product Temperature High |
Reduce Fluid Temperature |
|
Poor Suction Conditions or Insufficient Suction |
Check Suction Line for Blockages |
|
Pump Speed too High |
Reduce Pump Speed |
|
Vibration on Pump & Pipework |
Connecting Pipework not fastened correctly |
Ensure pipework is connected with accessories such as brackets where required |
Pump speed too high |
Reduce pump speed |
|
Insufficient pipe bore |
Increase bore of the pipe |
|
Pump loose on baseplate |
Tighten baseplate |
|
Pulsation dampeners insufficient or missing |
Install pulsation dampeners on suction & discharge |
|
Short Hose Life |
Chemical Attack |
Check Hose Chemical Compatibility with liquid pumped, any cleaning agents used and lubricant |
High Pump Speed |
Reduce Pump Speed |
|
High Temperature |
Reduce fluid Temperature |
|
High Operating Pressure |
Reduce Operating Pressure |
|
Cavitation |
Check Suction Conditions including bore of the pipe, tank size, the viscosity of fluid with pump capacity. |
|
Elevated Temperature |
Check Rollers Shaft Mounting |
|
Unsuitable Lubricant |
Only use Lubricant from North Ridge Pumps |
|
Insufficient Grease |
Top Up Lubricant |
|
Pump Hose Pulled into Housing |
High Inlet Pressure >3 Bar |
Reduce inlet Pressure |
Pump Hose contains Deposits |
Clean or Replace Pump Hose |
|
Holder (press flange) not Tight |
Re-tighten Press Flange and Holder |
|
Insufficient Grease |
Top Up Lubricant |